The Channel Panel is a lightweight, hermetically sealed structural panel originally developed to transfer heat from satellite electronics to external radiating surfaces via low thermal conductivity composites. These panels have been demonstrated to transport heat orders of magnitude more effectively than much heavier solid metal plates of similar dimensions.
Conventional PCB heat sink and aluminum Channel PanelUnder development is an application where thin cooling panels are embedded in printed circuit boards (PCB). Shown below is a conventional PCB with relatively heavy (~550 grams) solid copper heat conduction plates together with a similarly-sized, but much lower-mass (~120 grams) aluminum cooling panel.
The results shown were obtained by attaching a strip heater to the carbon composite Channel Panel as well as a similarly dimensionsed aluminum plate. Both were painted black to achieve similar emmisivity. Then both heaters were powered on to 27W simultaneously and infrared video of their temperature distributions was recorded. In a short amount of time the Channel Panel was isothermal and the aluminum plate had temperature gradients in excess of 19 K. The mass of the aluminum plate is 2.5 times the mass of the composite Channel Panel.
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